2022新開(kai)發模(mo)具：改(gai)進型多(duo)面空心球(qiu)(qiu) 95mm材質PP雙(shuang)面通孔多(duo)面球(qiu)(qiu)填料

在化(hua)工(gong)工(gong)業(ye)生產過程(cheng)中(zhong)，填(tian)(tian)(tian)料(liao)(liao)指(zhi)裝于填(tian)(tian)(tian)充塔內(nei)的惰性(xing)(xing)固體物(wu)料(liao)(liao)，例(li)如(ru)鮑爾環(huan)(huan)和(he)拉(la)西(xi)環(huan)(huan)等(deng)，其作用(yong)(yong)是增大氣(qi)-液的接觸面，使其相互強烈混(hun)合。在化(hua)工(gong)產品中(zhong)，填(tian)(tian)(tian)料(liao)(liao)又(you)稱填(tian)(tian)(tian)充劑(ji)，是指(zhi)用(yong)(yong)以改(gai)善加(jia)(jia)(jia)工(gong)性(xing)(xing)能、制品力(li)學性(xing)(xing)能并(bing)(或(huo))降低成(cheng)本(ben)的固體物(wu)料(liao)(liao)，填(tian)(tian)(tian)料(liao)(liao)的結構(gou)(gou)和(he)性(xing)(xing)能對塔填(tian)(tian)(tian)料(liao)(liao)的處理能力(li)、產品質(zhi)(zhi)量及(ji)技術經濟指(zhi)標具有(you)重要(yao)影(ying)響。現有(you)填(tian)(tian)(tian)料(liao)(liao)鮑爾環(huan)(huan)、拉(la)西(xi)環(huan)(huan)、階梯環(huan)(huan)、扁(bian)環(huan)(huan)、雙鞍環(huan)(huan)等(deng)，上述(shu)金屬(shu)填(tian)(tian)(tian)料(liao)(liao)存在如(ru)下缺陷；1、改(gai)進型多面空心球(qiu) 95mm材質(zhi)(zhi)PP雙面通(tong)孔(kong)多面球(qiu)填(tian)(tian)(tian)料(liao)(liao)結構(gou)(gou)復(fu)雜(za)，加(jia)(jia)(jia)工(gong)不易(yi)，成(cheng)品率不高；2、填(tian)(tian)(tian)料(liao)(liao)磨具開模費(fei)(fei)用(yong)(yong)較(jiao)大，需要(yao)磨具多，加(jia)(jia)(jia)工(gong)費(fei)(fei)工(gong)費(fei)(fei)時；3、填(tian)(tian)(tian)料(liao)(liao)加(jia)(jia)(jia)工(gong)時需要(yao)的設備較(jiao)多，設備投資較(jiao)大，占用(yong)(yong)場地較(jiao)大；4、加(jia)(jia)(jia)工(gong)時需要(yao)的操作工(gong)人較(jiao)多，生產效率較(jiao)低。

江西省萍鄉(xiang)市環星化工填(tian)(tian)料(liao)(liao)(liao)塔內(nei)件有限(xian)公司生產的(de)改進(jin)型多面空(kong)心球(qiu)(qiu)(qiu) 95mm材質(zhi)PP雙面通孔多面球(qiu)(qiu)(qiu)填(tian)(tian)料(liao)(liao)(liao)是由塑料(liao)(liao)(liao)制成球(qiu)(qiu)(qiu)狀(zhuang)，由兩個半(ban)球(qiu)(qiu)(qiu)合成一個球(qiu)(qiu)(qiu)形，每個半(ban)球(qiu)(qiu)(qiu)上(shang)開(kai)有12個半(ban)扇形葉(xie)片，兩個半(ban)球(qiu)(qiu)(qiu)的(de)扇形葉(xie)片相互錯開(kai)。該填(tian)(tian)料(liao)(liao)(liao)特點(dian)是比(bi)表面積大，空(kong)隙率較高。但是由于(yu)葉(xie)片數偏多，彼此間有遮(zhe)蔽(bi)效應(ying)，不利于(yu)液(ye)體(ti)(ti)(ti)(ti)分布和潤濕；液(ye)體(ti)(ti)(ti)(ti)大多在球(qiu)(qiu)(qiu)體(ti)(ti)(ti)(ti)空(kong)心柱聚集，阻礙氣體(ti)(ti)(ti)(ti)暢通，因此阻力較大。此種填(tian)(tian)料(liao)(liao)(liao)多用于(yu)水(shui)處理工程。原油減壓蒸(zheng)餾(liu)，高真空(kong)蒸(zheng)餾(liu)，烯徑(jing)分離，異構體(ti)(ti)(ti)(ti)分離，萃取(qu)蒸(zheng)餾(liu)等。現(xian)(xian)目前諸多的(de)(de)生產企業生產的(de)(de)多面(mian)空(kong)心球只能單邊開(kai)孔(kong)，現(xian)(xian)在(zai)市場需求(qiu)雙(shuang)面(mian)開(kai)孔(kong)多面(mian)空(kong)心球的(de)(de)客戶(hu)挺(ting)多，為了(le)滿足市場客戶(hu)需求(qiu)，我司特制作雙(shuang)面(mian)開(kai)孔(kong)的(de)(de)多面(mian)空(kong)心球模具；此(ci)成(cheng)品(pin)更加增在(zai)通(tong)氣(qi)量，達到(dao)更好(hao)的(de)(de)傳質(zhi)效果；  

改進型多面空(kong)心球 95mm材質PP雙面通(tong)(tong)孔(kong)多面球填料特(te)性(xing)：低壓降，通(tong)(tong)量大，效(xiao)率高，高的(de)彈性(xing)，填料層內流(liu)體再分布性(xing)能好。 

以上改進型多面(mian)(mian)空心(xin)球 95mm材(cai)質PP雙(shuang)(shuang)面(mian)(mian)通(tong)孔(kong)(kong)多面(mian)(mian)球填料是雙(shuang)(shuang)面(mian)(mian)打通(tong)孔(kong)(kong)的，改性(xing)PP材(cai)質，訂貨(huo)是國(guo)內一(yi)個(ge)大型的養豬場，河南牧(mu)原，利(li)用改性(xing)PP雙(shuang)(shuang)面(mian)(mian)通(tong)孔(kong)(kong)多面(mian)(mian)球的工藝(yi)，處理空氣環保(bao)污染(ran)問題。現(xian)我司(si)具有(you)DN25/38/50雙面(mian)(mian)通孔多面(mian)(mian)球模具，此模具構造一樣，但每種型號片(pian)面(mian)(mian)多少不一樣，新疆有(you)一環保公司(si)他(ta)(ta)們是選擇片(pian)數多點的，因(yin)為他(ta)(ta)們認為片(pian)數10片(pian)和12片(pian)，，少兩(liang)片(pian)就是少17%，相對(dui)而言(yan)效率，就會(hui)降17%，這個是他(ta)(ta)們核算的數據。

江西(xi)省萍鄉(xiang)市環星化(hua)(hua)工(gong)填料(liao)塔(ta)內(nei)件(jian)有限公司多年(nian)從事研究，開發塔(ta)內(nei)件(jian)產品(pin)、化(hua)(hua)工(gong)填料(liao)。現(xian)有規整及(ji)散堆兩大系列(lie)共100多個品(pin)種(zhong)。主要材(cai)質有金屬類(lei)有：不銹鋼(gang)、碳(tan)鋼(gang)、純鈦(tai)、鋁(lv)合(he)金；塑料(liao)類(lei)有：改進(jin)型多面(mian)空心球 95mm材(cai)質PP雙面(mian)通孔多面(mian)球填料(liao)、RPP、PVDF、CPVC、PVC、聚四氟乙(yi)稀、尼龍等；陶瓷類(lei)；塔(ta)內(nei)件(jian)產品(pin)有50多種(zhong)。廣泛應(ying)用于化(hua)(hua)工(gong)、化(hua)(hua)肥、燒堿、石化(hua)(hua)、電力、制藥等行業，起到了增效(xiao)(xiao)、降耗的作用，使企業獲得可觀的綜合(he)經(jing)濟效(xiao)(xiao)益。